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Calibration and validation

Accuracy, bias, repeatability and uncertainty: use the right performance language

A single accuracy claim cannot describe reference variation, sampling mismatch, repeatability and changing material conditions.

Accuracy, bias, repeatability and uncertainty: use the right performance language
Evidence basisEngineering guidance with documented product boundaries
Measurement routeValidation and quality

Performance depends on the material, reference method, operating range and installed configuration described in the project.

01

Different terms answer different questions

Bias describes systematic difference, precision describes dispersion, and repeatability concerns results under similar conditions. Accuracy is a qualitative combination of closeness, not a context-free universal number.

02

Choose statistics for the decision

MAE, RMSE, maximum error, confidence intervals and residuals show different risks. Report performance by important material and operating groups as well as overall.

03

Build an uncertainty picture

Reference method, sampling, time pairing, online response and environmental variation all contribute. State the tested material, range and conditions with every performance result.

04

Map each statistic to a decision

Bias can support an offset review, repeatability a stability check, MAE typical absolute deviation and maximum error a worst observed case. Select the statistic before testing according to control, alarm, release or settlement risk; correlation alone does not quantify agreement.

05

State the boundary with every result

A publishable performance statement needs material, reference method, calculation basis, moisture range, sample count, operating groups, installation and test status. A project result is not a universal product specification and cannot be transferred to another material or configuration without evidence.

Before you act

Engineering checklist

  • Name the statistic and calculation
  • Report sample count and range
  • Separate bias from spread
  • Include reference and sampling contribution
  • State conditions and limitations

Evidence base

Authoritative references

Measurement routes

Related measurement systems

NM-1000 NIR surface moisture sensor

NM-1000

NIR surface moisture sensor

Non-contact surface measurement on belts and continuous material.

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MW-2000 In-mixer contact microwave sensor

MW-2000

In-mixer contact microwave sensor

Flush-mounted measurement for mixers, chutes and material flow.

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MW-3000 Through-belt microwave analyser

MW-3000

Through-belt microwave analyser

Transmission measurement across a material bed with geometry review.

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Apply the decision to your material and process

Share the material, process geometry, reference method and decision objective so the route can be reviewed against real operating conditions.

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