Recommended conditions and intended use

Flush-mounted measurement for mixers, chutes and material flow.

01

Mixers with a documented flush mounting position

02

Chutes with continuous material coverage

03

Screw conveyors with a representative material level

04

Powder or block material crossing the ceramic face

System configuration

Documented components; confirm the ordered configuration

Seven official product systems cover online process sensing, incoming-material inspection and continuous product analysis, with configurations adapted to material and installation conditions.

01Flush microwave sensor
02Display and control cabinet
03Mounting rings and wear protection
04Configuration and calibration software

Installation, validation and supply

Influential variables and project boundary

MW-2000 represents material continuously covering the flush ceramic measuring face. Air gaps, intermittent coverage, wear, impact, build-up, material compaction, temperature and cleaning condition can alter the response. Pair samples to the same flow and time window and use an independent set to accept each material calibration. The documented locations are mixers, chutes and screw conveyors; any other process location requires its own source and application approval. The sensor, control cabinet, mounting rings, wear protection, software and site work are supplied only as confirmed in the order.

Inside the measurement route

How this system fits into a working production line

Flush-mounted measurement for mixers, chutes and material flow.

01

Measurement principle and represented volume

MW-2000 reads dielectric change in material passing directly over a flush microwave face.

02

How installation conditions influence the result

Install where the sensor remains covered under normal operation but can be isolated and removed safely. Shape the surrounding surface to avoid dead zones and impact loading.

03

Signal, status and process context

Transmit the moisture value together with engineering units, valid and fault states, product or recipe identity, calibration version and timestamp. Align the value with transport delay before it reaches trends, alarms, PLC logic or quality records.

04

Calibration, acceptance and maintenance

Collect reference samples across the expected operating range, keep a separate acceptance set and record the installed geometry. Routine checks should cover sensor condition, reference residuals, invalid states and changes in material, density, temperature or product format.

The model name identifies a platform, while the working solution is defined by its transmitter or sensor option, controller, mechanical arrangement, signal interfaces and calibration. Product performance therefore remains linked to the supplied configuration and the application range demonstrated during validation.

All blog articles

Related engineering guidance

Measurement technology2026-08-09

Contact microwave moisture measurement in mixers, chutes and process vessels

A contact microwave sensor measures the material interacting with its process face. Stable contact and a representative location matter as much as the sensing principle.

2 min readRead article

Production applications2026-08-09

Mixer moisture control: connect the sensor window to water addition and batch release

Mixer control works when the sensor, cycle state and water-addition logic refer to the same material condition. A stable number at the wrong cycle stage is not a useful control value.

2 min readRead article